Complete Palm Oil Processing Refining Production Line

Palm oil is easily digested, absorbed, and promotes health. Palm oil is an important ingredient in fat and has a mild property and is a good material for making food. From the combination of palm
oil, its high solids glycerin content keeps the food stable from hydrogenation and effectively resists oxidation. It is also suitable for the hot climate to become a good condiment for pastry and bakery products. Due to several properties of palm oil, it is very popular among food manufacturing.

We have low environment pollution palm oil milling production line. This palm fruit oil machine adopts process of sterilization, threshing, digesting, pressing, clarification, purification, drying,
depericarper, crushing and final press-ing. This mature design fulfills the lowest fuel consumption, steam driving, and self-sufficient energy supplying.

Quality and performance reliable and stable oil making process. The design, manufacturing, and installation are all ISO quality approval. Our have rich experience in palm oil making machine designs and gets national patent certificates of multiple oil milling production lines.

 

Oil palm oil production equipment 

The Fresh Fruit Bunches(FFB) is available after 3 yeas plantation. Palm fruits are sent into crude palm oil processing plant with following production process:
(a)Weighing. Transport palm fruit to factory after truck weighing so as to make prompt settlement and production cost subsequent.
(b)Unloading fruit. Fresh Fruit Bunches (FFB) are sent to fermentation tank through transportation machinery after sieving and impurities removing. The time from picking up to fermentation should be less than 24 hours, or the free fatty acid(FFA) will rise, which will not be conductive for further processing and production of palm oil from palm oil making machine.

(c)Sterilization. FFB will pass high pressure and high temperature sterilization after entering fermentation tank. It will soft and make sterilization for FFB.
(d)Threshing. Threshing machine will separate both palm fruits and empty fruit bunches(EFB) after FFB soften during fermentation.
(e)Empty fruit bunches (EFB). EFB are sent to send to garden as fertilizer, fuel or other purposes after
conveying and hoarding.
(f)Meshing. Mixing tank will mesh and crush palm fruit until broken after fruit threshing.
(g)Pressing. The crushed palm fruit will be leaching out from screw extrusion of palm oil pressing machine.
(h)Fiber separation. The extruded fiber pie enters air separation system after crushed to get separation
of fibers and cores.
(i)Separation. Crusher divided fruit core into palm kernel and shell after separated with fiber. Air separation and washing systems separate palm kernels and shells. Shells enters boiler system as fuel, and palm kernels are storage after drying.
(j)Oil clarification. Crude palm oil (CPO) contains moisture and impurities after palm oil pressing. CPO begins primary treatment through sand tank and screen, enters vertical clarification tank to make heating and stirring, and finally separate into waste oil and edible vegetable oil. Edible vegetable oil is sent to crude oil storage tank after drying.
(k)Oil transportation. Oil pipeline transportation will be projected on basis of present situation.
(l)Water treatment. Water source is introduced into plant from river nearby. It will achieve boil feed water standard after primary clarification and filtration, secondary osmosis and reverse osmosis treatment.
(m)Power system. Steam turb generator power generation is the main driving force. It is also equipped with diesel generator sets.

 

Small Palm Fruit Oil Press Plant

Small palm fruit oil press plant and palm press structure is reasonable. It is easy to operate and maintain. It can be fitted with motor or diesel engine. Every hour it can process palm fruit 2T. It is the first selection for palm oil producing customers.  The palm oil press can press the palm fruit, and get the primary oil mixed with palm cores, water and marc. After separation by other machine, the primary oil.

small scale palm oil production line

The general process : FFB(fresh palm fruit bunches)—Raw materail Reception— Sterilizing —Threshing —Digesting &pressing —Oil clarification station—Kernel recovery statation –CPO(crude palm oil)

palm fruit cooking pot Palm fruit cooking pot
Put the palm skewers into a cooking pot, and cook at high temperature to destroy the lipase in the pulp to prevent the free fatty acid content in the oil from rising. On the other hand, high temperature sterilization can make the fruit soft and easy for mechanical threshing
palm fruit threshing machine Palm fruit threshing machine
Its main function is to separate palm fruit from palm fruit bunch.
palm fruit masher Palm fruit masher
After the palm fruit bunches are mashed, the pulp and the core are separated, and the cell structure of the pulp is destroyed, which is more conducive to pressing.
palm fruit press Palm fruit press
The crushed palm fruit enters the palm oil double-screw oil press for pressing. After pressing, two parts are obtained: a mixture of oil, water, solid impurities, and a pressed cake (a mixture of fibers and cores). The mixture of oil, water and solid impurities flows into the oil clarification section through the crude oil tank; the pressed cake enters the palm kernel recovery section.
oil residue separation equipment oil residue separation equipment
Mainly separated by high-speed centrifugal force
plate and frame filter Plate and frame filter
Filtered through a layer of filter cloth, the filtered oil is more pure
Palm Oil drying Palm Oil drying
After the above steps, the oil is very clear now, but still contains a lot of water. By vacuum drying, the water is removed. Finally, we get the crude palm oil we needed, pump to oil storage tank.

Small Palm Fruit Oil Press Plant Process


Sterilizer section:
Put the palm fruit bunches into sterilizer for 90 – 120 minutes. The purpose is to destroy lipase to avoid the increase of free fatty acid content in oil; high temperature sterilizer can make the fruit soft and easy to thresh mechanically; pretreatment of peel for subsequent processing; pre conditioning the core to reduce the damage of palm kernel.

Threshing section:
The purpose of threshing is to separate the oil palm fruit from the fruit string by strong vibration. The equipment for threshing is drum type fruit remover. The separated oil palm fruit is then fed to the cooking tank through the conveyor. The empty fruit string is discharged from the other end of the drum to the storage yard, or recycled for palm orchard cover in the delivery area, or the field incineration is applied to the farmland as fertilizer.

Digester section:
The purpose is to tear the fruit peel, separate the pulp from the core and mash the pulp tissue. Meanwhile, the flesh will be softened by heating, and the structure of pulp cells will be destroyed, which will help the oil to be separated from the pulp tissue.

Press section:
After the above steps, palm fruit is sent to the oil press, and then palm fruit is divided into oil, water, solid impurities mixture and cake (fiber and kernel).

Crude oil purification section:
this step is to obtain a relatively pure crude palm oil. The crude oil obtained from oil press generally contains 66% oil, 24% water and 10% non oil solid.
The fiber is separated from the oil by sedimentation and filtration. Then, the oil and sediment can be obtained. The filtered oil from the filter enters into vacuum drying.

Oil drying section:
After the above steps, the oil is very clear now, but still contains a lot of water. By vacuum drying, the water is removed. Finally, we get the crude palm oil we needed, pump to oil storage tank.
The water from dryer machine can be pumped to crude oil gutter to further recycle oil if needed.
The sediment is treated with secondary clarification. After the oil sediment is filtered and the sewage oil is separated, the oil will be settled twice, and the sewage oil mixture will be clarified and separated. The oil left will be settled again. The sewage will be pumped into the sewage treatment tank for treatment.

Crude Palm Oil Refinery Plant In Nigeria

Project Name: 5tpd palm oil refinery and fractionation plant

Production Capacity: 5 tons per day

Factory Location: Harcourt Port, Nigeria

Crude edible oil to be processed: crude palm oil

Production Process: palm oil refining process includes degumming process, deacidification process, decolorization process, deodorization process; palm oil fractionation process includes heating process, crystallization process, filtration process;

Palm oil refinery technology

The purpose of palm oil refinery is to get rid of impurities in crude palm oil, so that the finished palm oil can achieve edible oil standards.

The basic palm oil refinery process

1. Crude palm oil filtering
The purchased crude palm oil shall be filtered first to remove suspended particles and other impurities before it can go further processing steps.

2. Palm oil degumming
Colloids include phospholipids, sugar, protein mixtures, trace metals and other impurities. Degumming is the process to remove these impurities. As the quality of raw oil largely determines the quality of the final product, the colloids in raw oil is an important factor that affects the quality of finished oil. The main technological process of palm oil degumming: crude oil–heat exchanger—(add acid) mixer –intermediate tank—(add alkali) mixer—centrifuge—(add water) mixer—intermediate—centrifuge– refined oil. The process adds phosphoric acid to the crude palm oil which is heated to 90 ~ 105℃ with intense stirring and mixing for about 3 minutes, then neutralize part of phosphoric acid with dilute alkali; till all the oil is centrifugally separated, add hot water to it and place it in a static way. Then centrifuge it by extremely high gravity acceleration. Finally, the content of phospholipids in degumming oil can be below 5 * 10-6.

3. Neutralization
Neutralization deacidification is a process that has a great influence on finished palm oil quality and price. If there is problem in neutralization process, it will bring difficulties to every process after decolorization, and reduce product quality and yield.

4. Decolorization
Decolorization is one of the most important processes in palm oil refining. In addition to removing pigment from crude palm oil, it can also reduce phospholipid content, peroxide value, soap content and metal ion content, thereby improving the color, flavor and oxidation stability of oil, and providing good conditions for further refining hydrogenation and deodorization of palm oil. At present, the most commonly used method of oil decolorization is activated clay adsorption decolorization, that is, the use of clay, which has a strong selective adsorption, to remove the pigment dissolved in oil or colloidal particles dispersed in oil pigments and other impurities under certain conditions.

5. Deodorization
Deodorization is a very important step in palm oil refining. In the oil deodorization process, in addition to achieve the purpose of deodorization, more emphasis is now placed on achieving unit operation at low temperature and short time to suppress the production of trans fatty acids, reduce the loss of tocopherol, reduce polymerization and the decomposition of vitamins (A, D, E). In order to prevent oxidation, degassing and direct steam are used before degassing to improve the deodorizing effect. Heat recovery can be achieved through heat exchange between cold oil and hot oil.

6. Fractionation
Fractionation is a special treatment for palm oil, that is, when palm oil is cooled to about 45℃  and kept for a certain period of time, the high melting point components will crystallize and precipitate. After secondary filtration, the high melting point components can be “separated” into three products with different melting points. These three products are: palm stearin, melting point≥40℃; palmitic acid, melting point about 30 C; liquid palm oil, melting point≤20℃. The yields of these three products are about 20%, 30% and 50% respectively, while the quality of refined liquid palm oil can reach the standard of high-grade cooking oil.

Small Scale Palm Oil Press Milling Extractor Expeller Machine in Nigeria

In Nigeria, many people produce palm oil manually or with traditional machine, but the production efficiency is very low. So our small scale palm oil processing machine is very hot sale in Nigeria.

small palm oil press machine is mainly used for processing small capacities palm fruit. Usually used fors mall palm oil mill.

The palm oil press machine has a reasonable structure for squeezing palm edible oil.
The small palm oil press machine is easy to operate and maintain. Can be equipped with an engine or diesel engine.     The capacity of this palm oil press machine to press palm edible oil is 100-500kg/h, which means that this machine can process 300-500kg of palm fruits per hour. It is the best choice for small capacity palm oil production customers. The final oil is edible red oil. You can refine or consume directly.

Advantages and benefits of our small scale palm oil press milling extractor expeller machine

1. Simple design
Using the most advanced machinery, high-quality carbon steel and carefully selected materials to ensure the quality and service life.

2. Easy to use
Using spring compression to ensure low oil residual in the cake,and simple operation. The oil residual ratio is equal to or less than 6%.

3. Effortless maintenance
Components are easy to access, disassemble or assemble, to ensure fast maintenance.

4. Expertise
Specially designed for palm fruit, good oil extraction.

Features of small scale palm oil press milling extractor expeller machine

1. Small scale palm oil extraction machine mainly used to extrude palm fruit oil.

2. Designed and manufactured by Henan Doing company

3. It’s good for small scale farm, small palm oil factory, home using,

4. Easy operation, easy move, easy change place

5. Driven by motor or diesel engine

6. Popular in Africa, South Africa, South America, Cameroon, Thiland, Ghana, Nigeria, etc.

Model palm oil mill,palm oil press, palm oil expeller, palm oil presser
Handling capacity 100-500kg/h
Main power Electrical motor:4kw
Main rotation speed 25-35r/min
Boiling time 2h (100 centigrade steam or water)
Weight 260 kg
Package size (m) 1500*600*700
Power Diesel engine 8HP or 4kw
Standard  ISO9001:2000    CE
Application This palm oil mill is with high technology in China and world ,who is controlled with sensors completely for its whole working process . It’s one small oil mill, which could extract vegetable oil from more oilseeds, such as soybean, rapeseeds, peanut, coconut, sesame, etc. And now it is used for biodiesel oil machine in Europe and North America.
Advantage palm oil mill structure  is reasonable. It is easy to operate and maintain.It can be fitted with motor or diesel engine.Every day can produce palm oil 3 to 5 T. It is the first selection for Palm Oil  producing customs..After the production is developed you can increase many the same Press. The final oil is edible red oil.
Packing Packing by medium fiberboard box.
Warrany  Time In one year

Video of Small Scale Palm Oil Press Milling Extractor Expeller Machine

Small Scale Palm Oil Mill Plant

Small Scale Palm Oil Mill Plant

Such small scale palm oil mill can be customized for 1 ton/hour, 2 ton/hour, 3 ton/hour, and 5 ton/hour input. small-scale palm oil processing machine is a complete palm oil processing production line.

In addition to oil palm, Nigeria is also rich in other oil crops such as soybean, sunflower seeds, peanut/groundnut, cottonseed and more. Therefore, it is definitely a profitable endeavor to start oil making business in Nigeria.

  • How much is an oil press machine in Nigeria?
  • Groundnut oil extraction machines are also locally available at affordable prices. In Nigeria, the cost of pressing machines may vary from N100,000 to N160,000.
  • How to Setup A Small Scale Palm Kernel Oil Mill Plant in Nigeria?
  • Step 1: Business Plan. …
    Step 2: Start-up Capital. …
    Step 3: Choosing Location & Setting Up Factory. …
    Step 4: Business Registration. …
    Step 5: Machine & Equipment. …
    Step 6: Power Supply. …
    Step 7: Procurement Of Raw Materials & Hiring Of Workforce.
  • What are the risks of palm oil business in Nigeria?
  • The current challenges of the palm oil sector in Nigeria include declining production, outdated equipment, aging plantations, lack of technology access, insufficient financing, poor milling practices, and a shortage of good planting materials .
  • Which state is the highest producer of oil palm in Nigeria?
  • Edo State has emerged Nigeria’s number one oil palm-producing state, contributing about 12 per cent to the aggregate palm oil production in Nigeria. This came on the heels of Governor Godwin Obaseki’s reforms in the state’s agricultural sector to boost oil palm production and economic growth.
  • How much is a ton of palm oil in Nigeria?
  • What is the price of 1 ton of palm oil? To calculate the price per ton, we consider that 1 litre of palm oil weighs approximately 0.92 kg. Therefore, 1 ton (1000 kg) would be roughly 1087 litres. Given the current price range, 1 ton of palm oil would cost between NGN 652,200 to NGN 760,900.
  • What month is palm oil cheap in Nigeria?
  • It is usually surplus around December to April and sells at the highest around July to September.
  • What are the problems with palm oil production in Nigeria?
  • The semi-structured interview was analysed by utilizing Atlas ti 8 software. The findings of the paper shows that there are challenges facing palm oil industry in Nigeria such as lack of good planting materials, poor funding, improper milling and lack of technology.
  • Is palm oil plantation profitable in Nigeria?
  • On the other hand, palm oil prices in Nigeria continue to rise due to oversupply and are the most expensive of all palm oil producing countries, with significant gains. “Palm Oil production and profitability lnvestment in palm Oil processing is profitable.
  • How profitable is palm oil farming in Nigeria?
  • “Palm Oil production and profitability lnvestment in palm Oil processing is profitable. The NPV for a 15-year investment varied between USD 13.8 million and USD 102.9 million. Profit per ton of CPO production (plus kernels) varied between USD 43 and USD 164. lnvestment in palm Oil processing is attractive.
  • What machines are used to make palm oil?
  • The main machines used in palm oil mill are sterilization tank, thresher, palm oil press machine, vibrating screen, clarifying tank, and plate filter.
  • What is the process of palm oil milling?
  • The process of palm oil extraction is very different from the processing of other seeds. Gnerally, palm oil mill includes 6 processes: fruits reciving, cooking/sterilizing, threshing, digesting, oil pressing, crude oil clarification, refining and fractionation, and pal kernel recovery.